FQ 1020B Automatic Playing Cards Slitting & Collating Machine

Key point

a) It is the first product in China that provides specialized equipment for process printed playing card or other card, speed is 1600 sheets/hour(3200decks/hour).

b) The special pressure spokes cutting system ensure the high precision (±0.15mm)

c) Collecting by new structure,scaly transport ,servo system control collating to ensure the cards is not disordered between every deck and every cards

d) Corner punching at the same time ,the waste edge only within 0.75mm

Structure

Feeder: special developed for the jam, air blowing from both front and side way ensure the sheet feeding one by one without doubleton and easy operation .

Side pull: difference from others, sheets go right to the side lay when feeding and complete web-guid automatically,ensure the precision in next cutting part.

Using special slitting structure with point-connection way so that the slitting precision can be achieved ±0.15mm

Cards transferred by new structure ,Collecting card by unique fish scales way and servo delivery part assure the sequence of cards without missing.Directly transported into the corner cutting system .

Controlled by PLC system, which ensures auto die-cutting of single or double cards

Double-sides jogger ensures the high precision which makes the waste edge is cut only within 0.75mm

Adopt SIMENS brand oil pump and all of hydraulic components are supplied by the domestic famous brand HUADE

All pneumatic components are supplied by SMC of Japan, which ensure the machine runs stably, reliably as well as safely with high speed

The waste edge can be collect by fans, ensures clear sites

1. High Efficiency

•Speed can reach up to 1600 sheets/hour.

•Collecting and servo delivery part assure the sequence of cards without missing .Then the cards transported in sequence to be corner punched

2. High stability

•All the key steel parts such as machine walls, cams etc use high grade steel and processed by CNC Lathe

•High speed running parts such as shafts, rollers are made by high grade steel quenched and dynamic balance tested to make sure the stability when running at high speed.

•Motors, belts, chains and so on are well-known brand in domestic and abroad. Bearings are mostly from C&U Group with key bearings from NSK

•Pneumatic parts are from SMC-Japan

•Electric parts are Omron, Schneider, IDEC, and Delta etc

•Servo system is from Yaskawa-Japan

•Hydraulic parts are from SMC and Huade

3. High precision

•Unique positioning correction system provides a larger correction rang and easier adjustment.

4. High degree automation

•This machine can not only be used for cards slitting and collation, it can also be connected with our photoelectric checking machine and wrapping machine to form a production line. This line can realize cutting, corner punching, inspection and wrapping in one line -- saving lots of employees and increase the working efficiency.

5. Safe and easy operation

•PLC control together with man-machine interface will display the operation status, malfunction and diagnose and operation requirement. All the settings are displayed in the screen and changed by the function button according to instruction in the man-machine interface

•Many sensors and safe device are equipped with the machine to make sure the machine run well and safety. All the malfunctions will be displayed in the screen for easy problem elimination.

Flow Chart

Max. sheet size	1020×840mm	Max. speed	1600sheets/hour
Min. sheet size	550×400mm	Total power	9KW
Net weight	7.8T	Sheet thickness	180~500 gsm
Max.card size After slitting	150*120mm	Min.card size After slitting	80*50mm
Max.card size	148*118mm	Min.card size	78*48mm
Power Supply	3P 380V AC 50Hz	Dimension	4400×4380×1850mm

Parts	Number	Parts	Number
Feeder	1set	Host	1set
High-end collection	1set	High-end corner cutter	1set
Foot pedal	5pieces	PVC pipe	2pieces
Curved guide rail	2pieces	Spanner	1piece
Round knife	3pieces	Point knife	3pieces
Floor mat	30pieces	Connecting plate	1piece
Φ6 Polyurethane Ribbon	10meters	Φ12 air pipe	12meters
L holder	4pieces	Z holder	4pieces
Instruction	1

Attachment

Parts	Number	Parts	Number
Tool box	1piece	Inner hexagonal wrench	1set
Adjustable wrench 300	1piece	Adjustable wrench 150	1piece
Cross screwdriver	1piece	- screwdriver	1piece
Feeler gauge	1piece	Round head hammer	1piece
Pliers	1piece	Oil gun	1piece
The knife	1piece	Scissor	1piece
T-wrench 3MM	1piece	T-wrench 4MM	1piece
T-wrench 6MM	1piece	Lengthen T-wrench 3MM	1piece
Lengthen T-wrench 4MM	1piece

Details of Outsourcing Parts

Parts	Brand	Parts	Brand
Gear motor	CPG	Filter	SMC
Servo motor	YASKAWA	Pressure relief valve	SMC
Low Noise Fan	YUTAO	Solenoid valve	SMC
Pump	TONGYOU	Cylinder	SMC
Vane pump	TIENIU	Relief valve	HUADE hydraulic
Vacuum meter	BLD	Circuit breaker	Schneider
UPS	MEAN WELL	Contactor	Schneider
Variable frequency speed governor	DELTA	Thermal relay	Schneider
Driver	YASKAWA	PLC	OMRON
Button	Schneider	Relay	IDEC
HMI	DELTA	Proximity switch	OMRON
Optical fiber	OMRON	Notch switch	OMRON

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