FZ 1200A Pile Turner
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FZ 1200A Pile Turner

Ensures that the press can be run as a single-man operation
No longer any need for the operator to take 20 mins to turn a pile. Why pay an assistant?
No Health and Safety issues from back injury
Less time off work. End of manual handling.
Press keeps running longer between blanket cleans
Cost benefit.
Any member of the company can operate the pile turner
Doesn’t have to be the press operator (normally one of the most highly-paid members of staff)
Enables the press to be run consistently at higher speeds
Greater productivity. More sheets on the floor.
1 minute to turn a pile, 4-5 minutes to turn, air and jog a pile
Far less down-time. More jobs run during a shift. Cost benefit.
Pay-back period can be as short as 3 years
Stopping the printing press for 20 mins every time. while the operator is on his knees turning the pile costs is high! Repeat this with every pile during the day! Pay-back period of pile turner machine can be as short as 3 years.
No on-going costs
1 year warranty, thereafter no servicing or maintenance.
Factor in jobs which might be rejected by a trade laminator
These are the jobs which have to be put through the press again to remove excessive spray powder – an expensive use of the press. Pile turner will do this!
  • FZ 1200A

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1.Dust removing

Before printing, the paper fibers, paper scraps and dusts will be removed to improve the printing quality and lower the rejection rate. By the way, it can stop the dusts into the printing machine to increase the service life of printing machine.

After printing, removing printing power, speeding the ink drying, separating papers and dirty in back paper can be achieved.

2.Separation of paper

After the vibration and air jetting, the pile is filled with air cushion between of the sheets, in this way, mis-feeds can be avoided.

3.Aligning

With the vibration platform and high pressure blower, the whole pile paper can be aligned at one time.

4.Static remove(optional)

Air with ionized air reduces the electrostatic charge which may affect the finishing process of coated and printed paper or plastic foil.

5.Odor Neutralizing

Very important for food packaging

6.Turning

For the piles of double-sided printing paper, the pile turning will improve the work efficiency and lower the intensity of work. The working environment will be much better for workers.

7.High efficiency easy operation

For average, the turning, powder removing, separation of paper and aligning, the processes takes about 4-5 minutes.

Everyone can handle the machine.  


Model

FZ1200A

Max.paper weight

1500kg

Max.paper size

1200*800mm

Min.paper size

560*500mm

Open width

Max.1920mm


Min.920mm

Total power

9kw

Power supply

3P 380V 50Hz

Net weight

3600kg

Dimension

2900*2090*2200mm


Electrical Detail

Parts

Model

No.

Country

Brand

Two-stage circuit breaker

BKN 2P D16A

1

Korea

LS

Automatic air switch

GLK11-40 combination switch(40A)

1



PLC

CP1E-N40SDT-D

(Battery attached)

1

Japan

OMRON

Three-stage circuit breaker

BKN 3P D16A

2

Korea

LS

Three-stage circuit breaker

BKN 3P D10A

2

Korea

LS

AC contactor

LC1-D1210M7C

1

France

Schneider

Surge suppressors

LAD-4RCU

1

France

Schneider

Thermal relay

LRD14C 7-10A

1

France

Schneider

Regulated power supply

S8FS-C15024

1

Japan

OMRON

Relay

RJ2S-CL-D24

RJ2S-07L

7

Japan

IDEC

Fan frequency converter

4K00-3P4-MNA-XX 4KW

2

Germany

Rexroth

Toshiba Converter

0K40-3P4-MNA-XX 0.4KW

2

Germany

Rexroth

Green button with light

XB2BW33B1C

1

France

Schneider

White button

ZB2-BA1C

ZB2-BZ101C

1

France

Schneider

Green button

ZB2-BA3C

ZB2-BZ101C

2

France

Schneider

Black button

ZB2-BA2C

ZB2-BZ102C

2

France

Schneider

Stop button

ZB2-BS44C

ZB2-BZ104C

1

France

Schneider

Two selection buttons

ZB2-BD2C

ZB2-BZ105C

1

France

Schneider

Red light

XB2BVB4LC

1

France

Schneider

Three selection buttons

ZB2-BJ5C

ZB2-BZ103C

2

France

Schneider

Limit switch

TZ-5104

2

Taiwan

TEND

Proximity switch

TL-Q5MC1

3

Japan

OMRON


Purchased Parts

Parts

Model

No.

Country

Brand

High pressure air blower

RJ-629

2

China

RJ

Gearmotor

WM040-020-100SM 6P

1

Japan

TPG

Vibratoring motor

DEG MVE300-3YT(0.25KW)

1

Italy

OLI-WOLONG

Vibratoring motor

DEG MVE300-3YT(0.25KW)

1

Italy

OLI-WOLONG

Linear Guides

BGCH45FE2L950NZ0 Ⅱ

4

Taiwan

STAF

Hydraulic station


1

Italy

Oiltec

Taper joint

R3/4 change M20*1.5

2

Italy

Oiltec

Taper joint

R1/2 change M20*1.5

2

Italy

Oiltec

Taper joint

M18*1.5 change M20*1.5

2

Italy

Oiltec

Clamping hydraulic cylinder

CHSGCA63-480A

1

Japan

SMC

Turn over hydraulic cylinder

CHSGCA100-552

1

Japan

SMC

Uniaxle joint

IS08139-KJ27D

1

Japan

SMC


Spare Parts

Part

No.

Part

No.

Inner hexagon spanner

1

Rocking handle

1

Adjustable wrench

1

No.5 T-wrench

1

Manual control button box

1

Backing plate

10

Floor mat

4

Cross screwdriver

1

Gradient board

1

Tool box

1

φ50 Air duct

3 meters

Instructions for frequency converters

1

M10*80  Expansion bolts

10

Instructions for using of pile turner

1

0 Type Seal ring 11*1.9

10

Parts book

1

Combined washer 25*18*2

10

Electrical schematic diagram

1

Fixed plate

4

Certificate before leave the factory

1

Flat detonating screw M8*20

6




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