1.Dust removing
Before printing, the paper fibers, paper scraps and dusts will be removed to improve the printing quality and lower the rejection rate. By the way, it can stop the dusts into the printing machine to increase the service life of printing machine.
After printing, removing printing power, speeding the ink drying, separating papers and dirty in back paper can be achieved.
2.Separation of paper
After the vibration and air jetting, the pile is filled with air cushion between of the sheets, in this way, mis-feeds can be avoided.
3.Aligning
With the vibration platform and high pressure blower, the whole pile paper can be aligned at one time.
4.Static remove(optional)
Air with ionized air reduces the electrostatic charge which may affect the finishing process of coated and printed paper or plastic foil.
5.Odor Neutralizing
Very important for food packaging
6.Turning
For the piles of double-sided printing paper, the pile turning will improve the work efficiency and lower the intensity of work. The working environment will be much better for workers.
7.High efficiency easy operation
For average, the turning, powder removing, separation of paper and aligning, the processes takes about 3-5 minutes.
Everyone can handle the machine.
8.Full automatic machine
· Ensures that the press can be run as a single-man operation
No longer any need for the operator to take 20 mins to turn a pile. Why pay an assistant?
· No Health and Safety issues from back injury
Less time off work. End of manual handling.
· Press keeps running longer between blanket cleans
Cost benefit.
· Any member of the company can operate the pile turner
Doesn’t have to be the press operator (normally one of the most highly-paid members of staff)
· Enables the press to be run consistently at higher speeds
Greater productivity. More sheets on the floor.
· 1 minute to turn a pile, 3-5 minutes to turn, air and jog a pile
Far less down-time. More jobs run during a shift. Cost benefit.
· Pay-back period can be as short as 3 years
Stopping the printing press for 20 mins every time. while the operator is on his knees turning the pile costs is high! Repeat this with every pile during the day! Pay-back period of pile turner machine can be as short as 3 years.
· No on-going costs
1 year warranty, there after no servicing or maintenance.
Model | FZS1200 | FZS1450 |
Max.paper weight | 1200kg | 1600kg |
Max.paper size | 1200*900mm | 1450*1100mm |
Min.paper size | 560*360mm | 560*400mm |
Open width | Max.1600mm | Max.1640mm |
Min.840mm | Min.760mm | |
Total power | 9.5kw | 12kw |
Power supply | 3P 380V 50Hz | |
Net weight | 3400kg | 4000kg |
Dimension | 2700*2200*2200mm | 2500*2400*2300mm |
Noise | <80db | |
Electrical Detail
Parts | Type | No. | Country | Brand |
Three-stage circuit breaker | BKN 3P D25A | 1 | Korea | LS |
Three-stage circuit breaker | BKN 3P D16A | 1 | Korea | LS |
Three-stage circuit breaker | BKN 3P D4A | 2 | Korea | LS |
Three-stage circuit breaker | BKN 3P D2A | 2 | Korea | LS |
400VA Isolation transformer | JBK3-400VA,50/60HZ,Coil type, input 380VAC, output 220VAC | 1 | China | Beijingjichuang |
DC filter | EU-20A DC24V 20A Nut tightening | 1 | China | BIT |
AC contactor | LC1-D1810M7C(Coil 220V 50/60HZ) | 1 | France | Schneider |
AC contactor | LC2-D0910M7C(Coil 220V 50/60HZ) | 1 | France | Schneider |
Thermal relay | LRD14C (7-10A) | 1 | France | Schneider |
Thermal relay | LRD05C (0.63-1A) | 1 | France | Schneider |
Surge Suppressors | LAD-4DAU | 2 | France | Schneider |
7.5KW Frequency converter | VFD17A0MS43ANSAA | 1 | Taiwan | Delta |
0.75KW Frequency converter | VFD2A7MS43ANSAA | 1 | Taiwan | Delta |
400W Frequency converter | VFD1A5MS43ANSAA | 3 | Taiwan | Delta |
PLC | CP1E-NA20DT-D | 1 | Japan | OMRON |
PLC Extension | CP1W-40EDT | 1 | Japan | OMRON |
Interface | NB7W-TW00B | 1 | Japan | OMRON |
Regulated power supply | S8FS-C15024 DC24V | 1 | Japan | OMRON |
Relay | RJ2S-CLD-D24 SJ2S-07L | 11 | Japan | IEDC |
Solid state relay | D0810-24U (8A/100V) SJ2S-05B | 4 | China | BESTALL |
Proximity switch | TL-Q5MC1 | 2 | Japan | OMRON |
Breach switch | EE-SX673A | 1 | Japan | OMRON |
Proximity switch | GX-108MLKA | 5 | Japan | Panasonic |
Reflective photoelectricity | CX-421 | 1 | Japan | Panasonic |
Limit switch | TZ-8108 | 2 | Taiwan | TEND |
Red indicator | XB2BVB4LC | 1 | France | Schneider |
Green indicator | XB2BVB3LC | 1 | France | Schneider |
Key parts
Parts | Model | No. | Country | Brand |
Pressure transducer M20*1.5 | MPM489(0-15MPa)V22B1C1S | 1 | China | MICROSENSOR |
Electric push cylinder | FD3-E24V-200 | 2 | China | BJJDKN |
Hydraulic Station | 1 | Italy | Oiltec | |
R3/4 change M20*1.5 Taper joint | 07.08.19 | 2 | Italy | Oiltec |
18-20-1.5 Tubing joint | 07.08.25 | 2 | Italy | Oiltec |
Linear guide rail | HGW35HA-2R700-30/30N | 4 | China | Yintai |
Linear sliding film | JUM-02-30 | 4 | Germany | Igus |
Vibration motor | DEG MVE300-3 YT | 1 | China | WOLONG |
High pressure fan | EHS-829 | 1 | Taiwan | Shenghong |
Motor (Right Angle Real Reducer) | 6RK200GU-S3F/6GU 120RT | 1 | China | ZD |
Helical Gear-Bevel Gear Reduction Motor | KCM57-YEJ0.75-124.1-1ZA-M6-180º | 1 | China | Sankai |
Right-angle hollow motor | 5RK120GU-S3MF/5GU5RC | 1 | China | ZD |
Turn-over cylinder | SMC-CHDSGCA80A-500-A54LS2 | 1 | Japan | SMC |
Clamping cylinder | CHDSGCA50-380A-A54LS2 | 1 | Japan | SMC |
Spare parts
Part | No. | Part | No. |
Φ76 Air duct | 1 | No.5 T-wrench | 1 |
Φ65 Air duct | 1 | Adjustable wrench | 1 |
Composite gasket 25*18*2 | 6 | Annex List | 1 |
O type seal ring Φ11*1.9 | 10 | Exit certificate | 1 |
Circular air nozzle | 3 | Instructions | 1 |
Tool box | 1 | Electrical schematic diagram | 1 |
Cross screwdriver | 1 | Safety Operational Specification | 1 |
Inner hexagon spanner | 1 | Instructions for Frequency Converters | 1 |
ADD: ROOM 2403 JINCHENG MANSION 511
TIANMUXI ROAD, SHANGHAI, 200070，P.R. CHIN
TEL: +86-021-63173900-101 +86-021-63173900
E-MAIL: huangwei@shanghai-upg.com